Custom Envelope Manufacturing

When it comes to envelopes, Mercury Envelope & Printing delivers unmatched quality, flexibility, and speed. As a premier direct mail provider NYC companies rely on, we offer envelope manufacturing services tailored to meet the demands of both high-volume campaigns and custom specialty jobs. With over 100 years of experience and advanced equipment, we’re able to deliver precision envelopes that meet postal requirements, elevate your brand, and support the success of every mailing campaign.

Full-Service Envelope Manufacturing Capabilities
We manufacture all standard and custom-sized envelopes with speed and accuracy. Our facilities are equipped to handle:

• High-speed web printing, enhanced flexo, and litho envelope production

• Short runs and large-volume web jobs

• Multiple windows and custom constructions

• Full range of flap styles, seals, seams, and folding types

• Die-cut designs, perforations, tear strips, bangtails, and trailing edges

 

Whether you need basic reply envelopes or eye-catching promotional pieces, we have the tools and expertise to bring your vision to life.

Materials & Finishes That Make a Statement
We understand that the envelope is the first impression — so we offer a wide selection of specialty stocks, tactile finishes, and custom features to ensure your mail stands out. From glossy coatings to textured papers and innovative folds, your envelopes will be as functional as they are compelling.

Our in-house team works closely with your designers or marketing staff to develop envelope solutions that meet USPS requirements while exceeding customer expectations.

Your Expert Direct Mail Provider NYC and Beyond

Serving clients throughout New York City, Long Island, and the entire Northeast corridor, Mercury Envelope & Printing is a trusted direct mail provider NYC companies turn to for fast turnaround, reliable communication, and exceptional print quality. While we specialize in the NYC metro area, we proudly manufacture and ship nationwide. Contact Mercury Envelope & Printing today to talk about your next envelope manufacturing project.